How to Make Carbon Resistors

Carbon resistors are among the earliest types of resistors used in electronics. A carbon resistor consists of a semiconducting carbonaceous material mixed with clay, then rolled into a cylindrical shape with metal leads attached at each end. A simple way to make your own carbon resistor is with pencil lead and copper wire. Pencil lead consists of a type of carbon called graphite that has been mixed with clay to give it a particular hardness such as that of a No.2 pencil.

Things You'll Need

  • Pencil lead
  • Sharp knife
  • Vise
  • Steel wool
  • 2 6-inch lengths of single stranded copper wire
  • Cigarette lighter
  • Rosin core solder
  • Soldering iron
  • Nail with diameter slightly smaller than pencil lead used
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Instructions

    • 1

      Remove pencil lead with knife. Pencil leads are typically encased in cedar, which splits easily. With a little practice, a pencil lead can be removed intact.

    • 2

      Heat both ends of the pencil lead with a cigarette lighter to burn off any oils and waxes. Buff the ends with steel wool to clean the area where the wire leads will connect to the pencil lead ends.

    • 3

      Secure a nail to a vise and wrap two inches of one end of 6-inch copper wire tightly around the nail. The nail will form the wire into a tight coil at one end. Repeat the process with a second 6-inch length of copper wire.

    • 4

      Gently screw one end of the pencil lead into the short end of one copper coil form. Repeat the process with the other end of the pencil lead into the short end of the second copper coil form.

    • 5

      Melt solder on the copper wire coils using the soldering iron. The solder should flow under and between the wire coils and around the pencil lead, securing the copper wire leads to the pencil lead ends. The carbon resistor is now ready to use. Measure its resistance using the ohmic setting of a digital multimeter.

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