Types of Corrosion Protection

Corrosion is a process that can effectively compromise the integrity of most types of metals including steel, iron and copper. Corrosion is a process resulting from a chemical reaction between a metal and its environment. According to the Corrosion Control Checklist, there are several factors known to influence or promote corrosion. The environment a metal is in, the residual stress from its fabrication, its shape, its compatibility with other materials as well as movement or vibrations are all factors that can encourage corrosion. There are several devices and methods to control or prevent a material from corroding.
  1. Galvanizing

    • The process of galvanizing involves forming a layer of zinc on the surface of a metal. Zinc has the natural ability to resist corrosion. There are several methods to galvanize a metal. “Hot-dip” galvanizing involves immersing a metal into a bath of molten zinc. “Sherardizing” is a galvanizing method done by placing a given metal in a vacuum, bombarding it with zinc dust and heating to a relatively high temperature. Heating the material assures thorough bonding of the zinc layer to the metal.

    Polymer Coatings

    • According to the Guide to Conservation of Metals, water, oxygen and electrolytes promote rapid corrosion. If you take one of these elements out of the equation, a given metal will not corrode as easily. You can apply polymeric materials to metals in sheet or powder form to prevent them from corroding. The only downfall to this method of corrosion prevention is if any part of the metal's surface remains uncovered, it can rapidly corrode.

    Conversion Coatings

    • Utilizing conversion coatings can decrease the likelihood of a metal corroding. Chemical reactions in this method produce corrosion-resistant layers of usually phosphate or chromate on the surface of a metal. Conversion coatings can prepare the surface of a metal for a layer of paint, according to the Guide to Conservation of Metals.

    Painting

    • There are a countless number of materials you can paint onto the surface of a metal to make it more corrosion resistant. Paints can prevent electrolytes from taking their necessary part in the corrosion process. Many paints naturally discourage corrosion because they often contain heavy-metal organic salts. You can “galvanize” metals by painting a layer of zinc onto the surface.

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